From fragmented data to continuous insights

Turning fab, test, and quality data into actionable intelligence for faster decision-making and sustained yield improvements through automated analysis and monitoring.

The NPI → Mass Production Challenge

From first silicon through volume production, teams fight long learning loops, fragmented data, and slow cross-functional closure. The biggest drag isn't a lack of data—it's the manual work required to connect signals, drive triage, and close corrective actions across test, yield, reliability, and suppliers.

Days → weeks
Slow "time-to-truth" during NPI

Challenge:

Bring-up and early NPI generate floods of logs, test results, and lab notes—yet triage and hypothesis testing remain manual, slowing time-table.

Where agentic AI helps:

auto-ingest lab + test logs, cluster failures, correlate with config/firmware/lot, propose experiments, track results, and maintain a living 'known-issue' database

1,000s of signals
Fragmented test + yield + traceability data

Challenge:

Wafer sort, final test, SLT, param, yield dashboards, and defect data live in different tools and formats-correlation is brittle and people spend cycles wrangling data instead of fixing issues.

Where agentic AI helps:

build/maintain data pipelines, normalize schemas, auto-join by wafer/lot/serial/handler conditions, and generate 'golden views' for common queries

Hours lost / excursion
Excursion detection & containment latency

Challenge:

By the time an excursion is recognized, and scoped, bad material may already have flowed—containment depends on fast pattern recognition-and cross-lot comparison.

Where agentic AI helps:

detect anomalies, isolate affected populations, separate process vs test effects, track actions/owners, enforce rel- notification, auto-gen reports, close loops

Weeks
Corrective action closure is slow and manual

Challenge:

The hard part isn't finding a symptom —it's driving a closed loop across FA, reliability, foundry/OSAT, test program changes, and release gates.

Where agentic AI helps:

automate FA/RMA intake, summarize evidence, draft 8D/CAPA artifacts, track actions/owners, enforce release gates, and prevent recurrence with reusable playbooks.

Value & Features

Enterprise context

Contextualize to your organization

Institutional Knowledge Capture

Standardize best-in-class analysis methods and encode expert knowledge into repeatable workflows, ensuring consistency, accelerating onboarding, and preserving organizational know-how.

Seamless Enterprise Integration

Integrates with existing data platforms and ecosystems, including OptimalPlus (NI / Emerson), to maximize value from your current infrastructure.

Continuous learning

Learns and improves over time. Transparent reasoning for traceability.

Engineering impact

Accelerate Yield and RCA

Multi-Dimensional Insights

Uncover yield optimization opportunities, process issues, and test efficiency gains through automated correlation across design, manufacturing, test, and reliability data

Interactive reporting and dashboards

Interactive reports which can be exported to PowerPoint, PDF, Word, Excel, etc. Reports can also be pre-built via workflows to included common analyses like RCA

AI Assistant Built for Semiconductors

Ask questions in natural language and receive instant, domain-aware analysis and visualizations—without manually stitching together data from multiple tools

Operations

Scale Intelligence

Autonomous 24/7 Monitoring

AI agents continuously monitor all products, fabs, and partners to detect yield excursions and anomalies, automatically surfacing the most critical issues for engineer review

Full Lifecycle & Portfolio Coverage

Monitor hundreds of products across every stage from wafer acceptance and sort through final test and customer returns eliminating blind spots across manufacturing and quality operations

Automatic alerts

Configurable alerts for specific yield thresholds

Core workflows

Yield excursion detection

Detect yield excursions in real-time, identify impacted lots and wafers, and assign severity automatically.

Anomaly detection

Continuous monitoring for process and test anomalies with automated classification.

Correlation & RCA

Multi-variable correlation analysis to identify root causes of failures and yield loss.

Reporting & alerts

Automated dashboards, reports, and alerts delivered to the right teams at the right time.

Yield Analysis Workflow and Impact

Human ledAI powered

Current workflow (manual)

Test data
(OSAT,
Foundry)
Yield charts
excursion
Data analysis
platform
Yield charts
Bin analysis
Wafer maps
Correlation
analysis
Reports
↓ Feedback loop

AI workflow

Test data
(OSAT,
Foundry)
Emergence AI
agentic platform
AI generated
reports
SME review and feedback
Final report

Impact

Manual workflow: Repetitive, laborious process requiring constant human intervention at every stage, taking days to weeks for comprehensive analysis with high risk of errors and missed patterns.

AI workflow: Automated end-to-end analysis with SME oversight only at decision points, reducing time from days to hours while improving consistency and coverage.

Get in Touch

Ready to accelerate your semiconductor lifecycle? Let's talk.